Packaging Plants

Our range of automatic rinsing machines, automatic filling machines, automatic capping machines, are high in demand in various sectors and are mainly  used for mineral water/ Non-carbonated beverages. The entire procedure has requirements in the filling machine for rinsing, filling, capping and sealing automatically and process is fully computerized with PLC and sensor Control with one touch instrumentation. Capable of bottling various sizes of bottles ranging from 500 ml to 2 Ltrs, the mineral water / bottles are fed into the input feed conveyor.

Application Areas:

• Beverages
• Bottled Water
• Juices
• Light Sauces
• Edible Oils
• Reagents
• Specialty Chemicals
• Cleaning Chemicals
• Corrosive Products

Different procedures are mentioned below:

Rinsing System:
 
The bottles are mechanically picked by the rinsing rotor, using spring loaded grippers. Bottles are reversed automatically to start the rinsing cycle which in most cases used product water as the rinse medium. Mechanical rinse valve provides the feature no bottle-no rinse, which safeguards against wastage of treated water. At the end of the rinsing cycle, the bottle is worn out of most remaining water, before being straightened out and handed over to the filling rotor.

Filling System:

This system fills every bottle to the preferred volume adopting the vent pipe filling principle for accurate filling. The mechanical spring loaded filling valves are actuated automatically by the bottles when lifted up to commence filling. In this stage again the bottles are held at the neck by neck holding lifters and the machine operating speed can vary using variable speed AC drive.

Capping System:

The bottles are held at the neck decisively during capping to fabricate completely leak proof results. Caps are feed into the machine by an automatic cap elevator with an SS 304 ground level hopper which can contain up to two thousand caps. The cap elevator feed caps at the desired rates to the cap pickup rotor of the machine.

Our wide range of automatic bottle filling machines and automatic bottle capping machines are widely in demand because of their excellent performance and durability. The machines are tested on various crucial parameters to gouge their quality and efficiency. Our features are mentioned below:

Features:

A) Rinsing, filling and capping in one machine
B) Scientific and rational design, easy to mend
C) Transfer system:

• Suspends bottle by cramping bottle neck
• Air transmission
• For thin and light bottles
• Reduces cost
• No adjustment required when change bottle types except replacing the nylon
• poking wheel
• Convenient to put into production

D) Main machine: imported PLC program automation technology
E) Electrical device: Mitsubishi products
F) The contact part of the filling tank, filling valve and components of any single machines are made of micro carbon stainless steel
G) Polished international wall which is of high anti - erosion property and easy to clean
H) Easy to clean stainless steel working table protects the inner driving devices
I) Distributor of rinser:

• Applies Fluon to join stainless steel
• With spring to guarantee certain tightness and ensure high rinsing pressure

J) Many rinsing heads available ensure long rinsing time and clean washing effect
K) Efficient filling valve of capper:

• Standard filling speed: 130ml/s
• High air proof performances
• High air proof performances

L) Capping:

• Magnet screw capping head
• Stepless screw capping torque that maintains constant torque
• Internationally prevailed grabbing cap technology that ensures higher qualified capping rate

M) Safe and reliable automatic control, frequency conversion for stepless speed adjustment, digital display and filled bottles accumulation
N) PLC program control and liquid level auto - control system

• Keeps liquid level at certain range through controlling air pressure in the tank
• No - filling without bottle
• Auto shut - off valve when broken bottle occurs
• Adds cap with bottle and no cap adding without bottle
• Automatic cap supplement
• Stops and alarms when star wheel clogged or disturbed, short of caps or low pressure occurred

O) Lifting cylinder:

• Supports bottle and oil nylon gear transmission
• Driven noise and vibration can be lowered
• The whole machine runs stably

Our precision engineered vial rinsing machines, vial filling machines, vial capping machines are suitable for filling and sealing purposes in various industries. This machine is renowned for its low noise and accurate functioning.

The highlighting attributes include the following:

• Compact
• Versatile
• Enclosed in stainless steel of S.S Slat  Conveyor, Reciprocating Nozzle with self-centering devices & SS Syring
• Elegantly matt finish body
• No container
• No filling system arrangement
• No filling system arrangement
• Main drive of the machine and conveyor drive consist of A/C Motor with synchronized variable A/C
• Frequency drive
• 
  

Operations:

• Containers moving on S.S.Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated stopper system.
• The twin pneumatically operated stopper system and reciprocating nozzles can precisely match for centering of container below nozzles, to avoid spillage of liquid on container
• To minimize foaming, adjustable nozzle reciprocates accordingly to fill dose, nozzle goes upwards slowly from bottom level of bottle towards neck during filling
• The dosing block with a hexagonal bolt fitted below syringes enables easily setting of the fill size.

We fabricate a wide range of packing conveyors which is particularly designed for constant process from one department to other department, maximum lengths are available. Our range of packing conveyors is manufactured from SS 304 material quality to give the smooth finish. Entire surface is Matte polished to give the uniform and the best finish. The packing conveyors will be assembled in the single piece construction type design and only one motor & gearbox will be provided with the unit to give the precise alignment. We provide our packing conveyor with food grade "PVC" coated continuous belt so that there will be no crevices & therefore no contamination.

We offer an array of screw conveyors which is used to carry materials that transfer crushed materials from one place to another. Our team of skilled engineers and designers has designed these screw conveyors from quality raw material to ensure durability.

Applications Areas:

• Used to collect, transfer, meter feed and distribute scrap material.
• Screw conveyors are designed and engineered specifically for each application and are available in various diameters and trough configurations.
• Excellent when used in shredder feeding applications.
• Screw conveyors easily convey wet or dry chips and turnings.

Features:

• Abrasion Resistant
• Sturdy Construction
• Heavy-duty Standard Bearing
• Motors for ease of maintenance
• Dust Tight Enclosure
• Low Initial Cost
• Housing forms own structural support
• Low housekeeping required - no return section.
• Simple and easy to understand operation
• Processing during conveying
• Intermediate discharges are simple, clean & inexpensive